Introduction
TKC is one of the UK’s leading specialist suppliers of components and complete kitchens to the kitchen industry. Founded in 1989, the business employs over 150 staff and operates out of 2 purpose-built premises in Denton, Manchester. The company is focussed on ensuring that TKC’s name is synonymous with quality product, first class service and excellent value for money.
In response to growing demand for textures, TKC recently invested in a new manufacturing cell dedicated to producing ranges that enhance their kitchen offering. The process inevitably produces large volumes of wood dust and chippings, so TKC has taken proactive steps to protect its workforce, maintain smooth operations, and ensure product integrity. TKC partnered with Dust Control Environmental Ltd (DCE), specialists in industrial extraction, to design a tailored dust control system for its new facility to ensure these high standards are continually met throughout all their facilities.
Project Requirements
The new manufacturing cell demanded a dust extraction system that was both high‑performance and space‑efficient. It needed to control MFC dust, wood chips, and fine particulates produced by CNC machines. The system also had to incorporate efficient waste collection containers that were simple to empty. Crucially, dust had to be captured directly at the processing source to protect the workforce, maintain clean surfaces, and prevent an unhealthy environment.
How DCE Met the Requirements
Dust Control Environmental Ltd. supplied and installed ECO 60 dust collectors, equipped with high-efficiency, low-noise fan sets to ensure powerful yet quiet operation. The system included smooth-bore, clip-together ductwork for optimal airflow and ease of installation, which was completed on a fast turnaround to align with the delivery schedule of TKC’s new CNC machinery.
To maximise space and durability, the ECO units were installed externally and fitted with weatherproofing kits. Waste collection was streamlined through four easily accessible bins, secured with simple clamp mechanisms and fitted with sight glasses for quick visual monitoring of fill levels.
The system also features UltraFilter seamless bag technology, integrated into the ECO units.
The Benefits
The ECO 60 dust collectors, now fully operational within TKC’s CNC machinery cell, deliver a range of ongoing performance benefits that enhance both safety and productivity:
- Effective containment of hazardous wood dust and particulates, including MFC and fine chipboard residues.
- Improved air quality, ensuring a compliant and healthy working environment for employees.
- Prevention of cross-contamination, protecting adjacent operational areas from airborne dust migration.
- Enhanced paint finish quality, with dust settlement on drying surfaces now eliminated.
- Low-noise fan operation, contributing to a quieter and more comfortable workspace.
- Simplified waste management, with easy-to-monitor bins and efficient collection systems.
- Durable UltraFilter bag technology, offering long-lasting filtration and reducing the frequency of bag replacements.